Read Ebook: How to make rugs by Wheeler Candace

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What I have chiefly tried to show is how to get proper materials and how to use them to the best advantage. I think it is safe to say that no domestic art is capable of such important results from a pecuniary point of view, or so important an extension in the direction of practical art. Where it is used as an art-process and an interesting occupation, by women of leisure, it is capable of the finest results, and there is no reason why these results should not become a matter of business profit.

Rag carpets have generally been woven of rags cut from any old garments cast aside by the household--coats and trousers too old for patching, sheets and pillow-cases too tender to use, calico, serge, bits of woolen stuffs old and new, went into the carpet basket, to be cut or torn into strips, sewed indiscriminately together, and rolled into balls until there should be enough of them for the work of the loom. When this time came the loom would be warped with white cotton or purple yarn, dyed with "sugar paper" or logwood, and the carpet woven. Even with this entire carelessness as to any other result than that of a useful floor covering, the rag carpet, with its "hit or miss" mixture, was not a bad thing; and a very small degree of attention has served to give it a respectable place in domestic manufactures. But it is capable of being carried much farther; in fact, I know of no process which can so easily be made to produce really good and beautiful results as rag carpet weaving.

The first material needed is what are called carpet warps, and these can be purchased in different weights and sizes and more or less reliable colours in every country store, this fact alone showing the prevalence of home weaving, since the yarns are not--at least to my knowledge--used for any other purpose.

The cost of warp, dyed or undyed, depends upon the quantity required, or, in other words, upon its being purchased at wholesale or retail. At retail it costs twenty cents per pound, and at wholesale sixteen. To buy of a wholesale dealer one must be able to order at least a hundred pounds, and as this would weave but a hundred and fifty rugs it would not be too large a quantity to have on hand for even a moderate amount of weaving. These prices refer only to ordinary cotton warps, and not to fine "silk finish," to linen, or even to silk ones, each of which has its special use and price.

In all of them fast colour is a most desirable quality, and, indeed, for truly good work a necessity. I have found but two of the colours which are upon ordinary sale to be reasonably fast, and those are a very deep red and the ordinary orange. The latter will run when dipped in water; in fact, it will give out dye to such good purpose that I have sometimes used the water in which it has been steeped to dye cotton rags, as it gives a very good and quite fast lemon yellow.

The only recourse of the domestic weaver who wishes to establish her rugs as of the very best make is to dye her own warps; and this is not only an easy but a most interesting process; so much so, in fact, that I am tempted to enlarge upon it as a practical study for the young people of the family. It is necessary at the very beginning to put much stress upon the value of fast colour in the warping yarn, since a faded warp will entirely neutralize the colour of the rags, and spoil the beauty of the most successful rug.

The most necessary and widely applicable colour needed in warps, or, indeed, in rags, is a perfectly fast blue in different depths, and this can only be secured by indigo. Aniline blue in cotton is never sun-fast and rarely will stand washing, but a good indigo blue will neither run or fade, and is therefore precisely what is needed for domestic manufacture. Fortunately, the dye-tub has been, in the past at least, a close companion of the loom, and most old-fashioned farmers' wives know how to use it. With this one can command reliable blue warps of all shades; and when we come to directions for making washable rugs its importance will be seen.

As I have said, by dipping orange warp in medium indigo blue a fast and vivid green can be secured, and these two tints, together with orange and red, give as many colours as one needs for rug weaving; they give, in fact, a choice of five colours--orange, red, blue, green and white. Orange and red are both colours which can be relied upon when prepared from the ordinary "Magic" dyes of commerce. Turkey red especially is safe to last, even when applied to cotton. In the general disapproval of mineral dyes, this one may certainly be excepted, as well as the crimson red known as "cardinal," which is both durable and beautiful, in silk or woolen fibre or texture.

There is a certain amount of what is called waste in all cloth mills, either cotton, wool or silk, and also in the manufacture of every kind of clothing. The waste from cotton mills, consisting for the most part of "piece ends," imperfect beginnings or endings, which must be torn off when the piece is made up, are exactly suitable for carpet weaving; and, in fact, if made for the purpose could hardly be better. These can be bought for from ten to twelve cents per pound. The same price holds for ginghams and for coloured cottons of various sorts.

Cutting from shirt-making and clothing establishments are not as good. In shirt cuttings the cloth varies a good deal in thickness, and, in addition to this disadvantage, cannot be torn into strips, many of the pieces being bias, and therefore having to be cut. It is true that while this entails additional use of time in preparation, bias rags are a more elastic filling than straight ones, and if uniformly and carefully cut and sewed a rug made from them is worth more and will probably sell for more than one made of straight rags.

Shirt cuttings sell for about three cents per pound, and while a proportion of them are too small for use and would have to be re-sold for paper rags, the cost of material for cotton rugs would still be very trifling. Suitable woolen rags from the mills sell for twenty-five cents per pound. Tailors' and dressmakers' cuttings are much cheaper, and very advantageous arrangements can be made with large establishments if one is prepared to take all they have to offer.

One difficulty with woolen rags from tailoring establishments is in the sombreness of the colours; but much can be done by judicious sorting and sewing of the rags, for it is astonishing how bits of every conceivable colour will melt together when brought into a mixed mass; also if they are woven upon a red warp the effect is brightened.

Having secured materials of different kinds, the next step is in the cutting and sewing, and here also new methods must step in.

If the cloth pieces which are to be used for rags are not wide enough to sew on the sewing machine, they should be lapped and sewed by hand in the same way, unless they happen to have selvedge ends, in which case they should by all means be strongly overhanded. This makes the best possible joining, as it is no thicker than the rest of the rag filling, and consequently gives an even surface. Good sewing is the first step toward making good and workmanlike rugs.

Whenever the rags can be torn instead of cut, it is preferable, as it secures uniform width. The width, of course, must vary according to the quality of cloth and weight desired in the rug. A certain weight is necessary to make it lie smoothly, as a light rug will not stay in place on the floor. In ordinary cotton cloth an inch wide strip is not too heavy and will pinch into the required space. If, however, a door-hanging or lounge-cover is being woven, the rags may be made half that width.

THE PATTERN.

When proper warp and filling are secured, experimental weaving may begin. If the loom is an old-fashioned wooden one, it will weave only in yard widths, and this yard width takes four hundred and fifty threads of warp. Warping the loom is really the only difficult or troublesome part of plain weaving, and therefore it is best to put in as long a warp as one is likely to use in one colour. One and a half pounds of cotton rags will make one yard of weaving.

The simplest trial will be the weaving of white filling, either old or new, with a warp of medium indigo blue. Of course each warp must be long enough to weave several rugs; and the first one, to make the experiment as simple as possible, should be of white rags alone upon a blue warp. There must be an allowance of five inches of warp for fringe before the weaving is begun, and ten inches at the end of the rug to make a fringe for both first and second rugs. Sometimes the warp is set in groups of three, with a corresponding interval between, and this--if the tension is firm and the rags soft--gives a sort of honeycomb effect which is very good.

The grouping of the warp is especially desirable in one-coloured rugs, as it gives a variation of surface which is really attractive.

When woven, the rug should measure three feet by six, without the fringe. This is to be knotted, allowing six threads to a knot. This kind of bath-rug--which is the simplest thing possible in weaving--will be found to be truly valuable, both for use and effect. If the filling is sufficiently heavy, and especially if it is made of half-worn rags, it will be soft to the feet, and can be as easily washed as a white counterpane; in fact, it can be thrown on the grass in a heavy shower and allowed to wash and bleach itself.

Several variations can be made upon this blue warp in the way of borders and color-splashes by using any indigo-dyed material mixed with the white rags. Cheap blue ginghams, "domestics" or half-worn and somewhat faded blue denims will be of the right depth of color, but as a rule new denim is of too dark a blue to introduce with pure white filling.

The illustration called "The Onteora Rug" is made by using a proportion of a half-pound of blue rags to the two and a half of white required to make up the three pounds of cotton filling required in a six-foot rug. This half-pound of blue should be distributed through the rug in three portions, and the two and a half pounds of white also into three, so as to insure an equal share of blue to every third of the rug. After this division is made it is quite immaterial how it goes together. The blue rags may be long, short or medium, and the effect is almost certain to be equally good.

The side border in "The Lois Rug," which is made upon the same blue warp, is separately woven, and afterward added to the plain white rug with blue ends, but an irregular side border can easily be made by sewing the rags in lengths of a half-yard, alternating the blue and white, and keeping the white rags in the centre of the rug while weaving.

These three or four variations of style in what we may call washable rugs are almost equally good where red warp is used, substituting Turkey red rags with the white filling instead of blue. An orange warp can be used for an orange and white rug, mixing the white filling with ordinary orange cotton cloth.

The effect may be reversed by using a white warp with a red, blue or yellow filling, making the borders and splashes with white. One of the best experiments in plain weaving I have seen is a red rug of the "Lois" style, using white warp and mixed white and green gingham rags for the borders, while the body of the rug is in shaded red rags.

This, however, brings us to the question of color in fillings, which must be treated separately.

Of course, variations of all kinds can be made in washable rugs. Light and dark blue rags can be used in large proportion with white ones to make a "hit or miss," and where a darker rug is considered better for household use it can be made entirely of dark and light blue on a white warp; the same thing can be done in reds, yellows and greens. Brown can be used with good effect mixed with orange, using orange warp; or orange, green and brown will make a good combination on a white warp. In almost every variety of rug except where blue warp is used a red stripe in the border will be found an improvement.

A very close, evenly distributed red warp, with white filling, will make a pink rug good enough and pretty enough for the daintiest bedroom. If it is begun and finished with a half-inch of the same warp used as filling, it makes a sort of border; and this, with the red fringe, completes what every one will acknowledge is an exceptionally good piece of floor furnishing.

In using woolen rags, which are apt to be much darker in colour than cotton, a white, red or yellow warp is more apt to be effective than either a green or a blue; in fact, it is quite safe to say that light filling should go with dark warp and dark filling with light or white.

There is an extremely good style of rag rug made at Isle Lamotte, in Vermont, where very dark blue or green woolen rags are woven upon a white warp, with a design of arrows in white at regular intervals at the sides. This design is made by turning back the filling at a given point and introducing a piece of white filling, which in turn is turned back when the length needed for the design is woven and another dark one introduced, each one to be turned back at the necessary place and taken up in the next row. Of course, while the design is in progress one must use several pieces of filling in each row of weaving.

Large rugs for centres of rooms can be made of woolen rags by weaving a separate narrow border for the two sides. If the first piece is three feet wide by eight in length, and a foot-wide border is added at the sides, it will make a rug five feet wide by eight feet long; or if two eight-foot lengths are sewn together, with a foot-wide border, it will make an eight-by-eight centre rug. The border should be of black or very dark coloured filling. In making a bordered rug, two dark ends must be woven on the central length of the rug--that is, one foot of black or dark rags can be woven on each end and six feet of the "hit or miss" effect in the middle. This gives a strip of eight feet long, including two dark ends. The separate narrow width, one foot wide and sixteen feet in length, must be added to this, eight feet on either side. The border must be very strongly sewn in order to give the same strength as in the rest of the rug.

The same plan can be carried out in larger rugs, by sewing breadths together and adding a border, but they are not easily lifted, and are apt to pull apart by their own weight. Still, the fact remains that very excellent and handsome rugs can be made from rags, in any size required to cover the floor of a room, by sewing the breadths and adding borders, and if care and taste are used in the combinations as good an effect can be secured as in a much more costly flooring.

The ultimate success of all these different methods of weaving rag rugs depends upon the amount of beauty that can be put into them. They possess all the necessary qualities of durability, usefulness and inexpensiveness, but if they cannot be made beautiful other estimable qualities will not secure the wide popularity they deserve. Durable and beautiful colour will always make them salable, and good colour is easily attainable if the value of it is understood.

There are two ways of compassing this necessity. One is to buy, if possible, in piece ends and mill waste, such materials as Turkey red, blue and green ginghams, and blue domestics and denims, as well as all the dark colours which come in tailors' cuttings. The other and better alternative is to buy the waste of white cotton mills and dye it. For the best class of rugs--those which include beauty as well as usefulness, and which will consequently bring a much larger price if sold--it is quite worth while to buy cheap muslins and calicoes; and as quality--that is, coarseness or fineness--is perfectly immaterial, it is possible to buy them at from four to five cents per yard. These goods can be torn lengthwise, which saves nearly the whole labor of sewing them, and from eight to ten yards, according to their fineness, will make a yard of weaving. The best textile for this is undoubtedly unbleached muslin, even approaching the quality called "cheesecloth." This can easily be dyed if one wishes dark instead of light colours, and it makes a light, strong, elastic rug which is very satisfactory.

In rag carpet weaving in homesteads and farmhouses--and it is so truly a domestic art that it is to be hoped this kind of weaving will be confined principally to them--some one of the household should be skilled in simple dyeing. This is very important, as better and cheaper rugs can be made if the weaver can get what she wants in colour by having it dyed in the house, rather than by the chance of finding it among the rags she buys.

DYEING.

In the early years of the past century a dye-tub was as much a necessity in every house as a spinning wheel, and the re-establishment of it in houses where weaving is practised is almost a necessity; in fact, it would be of far greater use at present than in the days when it was only used to dye the wool needed for the family knitting and weaving. All shades of blue, from sky-blue to blue-black, can be dyed in the indigo-tub; and it has the merit of being a cheap as well as an almost perfectly fast dye. It could be used for dyeing warps as well as fillings, and I have before spoken of the difficulty, indeed almost impossibility, of procuring indigo-dyed carpet yarn.

Blue is perhaps more universally useful than any other colour in rag rug making, since it is safe for both cotton and wool, and covers a range from the white rug with blue warp, the blue rug with white warp, through all varieties of shade to the dark blue, or clouded blue, or green rug, upon white warp. It can also be used in connection with yellow or orange, or with copperas or walnut dye, in different shades of green; and, in short, unless one has exceptional advantages in buying rags from woolen mills, I can hardly imagine a profitable industry of rag-weaving established in any farmhouse without the existence of an indigo dyeing-tub.

RED.

The next important color is red. Red warps can be bought, but the lighter shades are not even reasonably fast; and indeed, the only sure way of securing absolutely fast colour in cotton warp is to dye it. Prepared dyes are somewhat expensive on account of the quantity required, but there are two colours, Turkey red and cardinal red, which are extremely good for the purpose. These can be brought at wholesale from dealers in chemicals and dye-stuffs at much cheaper rates than by the small paper from the druggist.

COPPERAS.

The ordinary copperas, which can be bought at any country store, gives a fast nankeen-coloured dye, and this is very useful in making a dull green by an after-dip in the indigo-tub.

WALNUT.

There are some valuable domestic dyes which are within the reach of every country dweller, the best and cheapest of which is walnut or butternut stain. This is made by steeping the bark of the tree or the shell of the nut until the water is dark with colour. It will give various shades of yellow, brown, dark brown and green brown, according to the strength of the decoction or the state of the bark or nut when used. If the bark of the nut is used when green, the result will be a yellow brown; and this stain is also valuable in making a green tint when an after-dip of blue is added. Leaves and tree-bark will give a brown with a very green tint, and these different shades used in different rags woven together give a very agreeably clouded effect. Walnut stain will itself set or fasten some others; for instance, pokeberry stain, which is a lovely crimson, can be made reasonably fast by setting it with walnut juice.

RUST-COLOUR.

Iron rust is the most indelible of all stains besides being a most agreeable yellow, and it is not hard to obtain, as bits of old iron left standing in water will soon manufacture it. It would be a good use for old tin saucepans and various other house utensils which have come to a state of mischievousness instead of usefulness.

GRAY.

Ink gives various shades of gray according to its strength, but it would be cheaper to purchase it in the form of logwood than as ink.

LOGWOOD CHIPS.

Logwood chips boiled in water give a good yellow brown--deep in proportion to the strength of the decoction.

YELLOW FROM FUSTIC.

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